
This smash burger recipe transforms humble ground chuck into a mouthwatering masterpiece with a bacon-loaded sauce that'll make you question why you ever ate burgers any other way. The technique of smashing the patties creates those irresistible crispy edges while keeping the center juicy — a game-changer for homemade burgers.
I discovered smash burgers during a backyard cookout competition with friends, and this recipe won me the neighborhood "burger master" title three years running. The technique seems counterintuitive at first but delivers restaurant-quality results at home.
Ingredients
- Ground chuck: 80/20 fat content creates the perfect juicy burger with crispy edges that leaner meats simply cannot achieve
- White onions: When sliced paper thin and smashed into the burger, they practically melt creating a sweet caramelized flavor
- Bacon: Adds smoky richness to both the burger and the signature sauce — use thick cut for best results
- Pepper jack cheese: The mild heat complements the savory burger perfectly; choose a quality brand that melts well
- Mustard: Not just for topping; the unusual technique of adding it before flipping creates incredible flavor
- Burger buns: Brioche or potato buns work best as they hold up to the juicy patties without falling apart
- Baconnaise sauce: Ingredients combine to create a creamy, tangy condiment that outshines any store-bought sauce
Step-by-Step Instructions
- Form and chill the meat:
- Take your ground chuck and gently form it into 1/3 pound balls without overworking the meat. Overhandling causes tough burgers. The 30-minute refrigeration time is crucial as it helps the fat solidify which results in better smashing and crisping on the griddle.
- Prepare the onions:
- Slice your onions whisper thin using a mandoline for consistency. The thinner the better as they will cook quickly and meld with the burger. Squeezing out excess moisture prevents steaming the burger, which would rob you of crispiness.
- Cook the bacon:
- Use medium heat to slowly render the fat from the bacon until perfectly crisp. This gradual approach ensures the bacon is thoroughly cooked without burning. Save some of the bacon fat for an extra flavor boost in the sauce.
- Make the baconnaise:
- Combine all sauce ingredients ensuring the bacon is well distributed throughout. The combination of mayo creaminess, ketchup sweetness, and vinegar tang creates a balanced sauce that stands up to the rich burger. Let it chill to allow flavors to marry.
- Cook the burgers:
- The key is a screaming hot surface. Place the meat balls with plenty of space between them. Immediately top with onions and smash firmly with a spatula or press. The thinner you smash, the crispier the edges. Season generously as some will fall off during cooking.
- The flip and cheese:
- Apply mustard directly to the cooking surface before flipping for a flavor crust. After flipping, add cheese immediately so it has time to melt while the second side cooks. Look for caramelized edges and a slightly pink center for optimal juiciness.
- Toast and assemble:
- Never skip bun toasting. A toasted bun prevents sogginess from juices and adds textural contrast. When assembling, sauce on both top and bottom buns creates flavor in every bite.

The bacon is truly the star ingredient in this recipe. I discovered the baconnaise sauce concept after a late night cooking session when I accidentally mixed some leftover bacon into mayo for a midnight snack. My family now requests jars of it for holiday gifts and keeps it on hand for everything from sandwiches to vegetable dips.
The Smash Technique Explained
The smash burger method might feel counterintuitive if you grew up hearing never to press down on your burgers. However, the difference is timing. Smashing happens immediately when the cold meat ball hits the hot surface, before the proteins have a chance to set. This creates maximum surface area for browning while sealing in juices. The Maillard reaction that occurs on that expanded surface area creates hundreds of flavor compounds that simply cannot develop in a traditional thick patty. The result is a burger with the perfect balance of crispy exterior and juicy interior.
Choosing The Right Equipment
While a cast iron skillet works in a pinch, a flat top griddle produces the best results by providing even heat and enough space to work with multiple patties. Your smashing tool matters too. Commercial burger presses work well, but a sturdy metal spatula with a piece of parchment between the meat and spatula prevents sticking. The key is applying firm, even pressure directly downward. Temperature control is critical too. The surface should be hot enough that the burger sizzles immediately but not so hot that it burns before cooking through.
Making It Your Own
The beauty of smash burgers lies in their versatility. Try switching up cheese varieties—blue cheese adds a funky richness that pairs wonderfully with the bacon. For a spicier version, add jalapeños to both the onion mix and the baconnaise. Mushrooms sautéed in the leftover bacon fat make an umami-packed topping. For a lower-carb option, wrap your burger in lettuce instead of a bun. The baconnaise sauce also makes an excellent dip for sweet potato fries or roasted vegetables. Consider making a double batch to keep on hand for elevating sandwiches and wraps throughout the week.

These smash burgers redefine what a burger can be. Make them once, and you'll never go back!
Recipe FAQs
- → Why smash the burger patties?
Smashing the patties creates more surface area against the hot griddle, resulting in superior browning, crispier edges, and enhanced flavor through the Maillard reaction. This technique also allows for faster cooking while keeping the inside juicy.
- → Can I make the baconnaise sauce ahead of time?
Yes! The baconnaise sauce can be prepared up to 3 days in advance and stored in an airtight container in the refrigerator. This allows the flavors to meld together even better, creating a more complex taste profile.
- → What's the purpose of adding mustard while cooking?
Adding mustard during the cooking process helps create a flavorful crust on the burger patties. The mustard caramelizes slightly, adding depth of flavor without making the burgers taste specifically mustardy.
- → Why use 80/20 ground chuck specifically?
The 80/20 ratio (80% lean meat, 20% fat) provides the ideal fat content for smash burgers. This balance ensures the patties remain juicy and flavorful when cooked at high heat, while also creating those coveted crispy edges.
- → Can I substitute the pepper jack cheese?
Absolutely! While pepper jack adds a nice mild heat, you can substitute any good melting cheese based on your preference. American, cheddar, provolone, or Swiss would all work wonderfully with the baconnaise sauce.
- → Why refrigerate the burger balls before cooking?
Refrigerating the burger balls helps the fat firm up, making them easier to smash on the griddle without falling apart. It also helps the patties maintain their shape during the high-heat cooking process.