Patty Melt with Secret Sauce

Featured in: Hearty and Delicious Meals

Sink your teeth into a hearty patty melt layered with juicy ground beef, caramelized Vidalia onions, and a special tangy sauce. Toasted marble rye slices cradle each stack of cheddar and Swiss cheese, rich with buttery, golden crusts. The homemade secret sauce fuses mayonnaise, barbecue, Dijon, and hot sauce for a unique kick. Perfectly browned, these sandwiches deliver satisfying flavor in every bite—classic comfort food at its best.

sana kitchen chef
Updated on Mon, 26 May 2025 21:07:01 GMT
Patty Melt with Secret Sauce Pin it
Patty Melt with Secret Sauce | recipebyme.com

Patty melts are the ultimate comfort food for those who crave that savory blend of juicy beef, sweet caramelized onions, gooey cheese, and crispy bread. This version is extra special thanks to a tangy secret sauce that brings everything together. When I want something nostalgic and satisfying, this patty melt always hits the spot and takes me back to cozy diners with my family.

I first made these patty melts on a rainy weekend and ended up sharing them with friends who now beg for my secret sauce recipe. The smell of onions and butter sizzling away is such a warm memory in my kitchen.

Ingredients

  • Lean ground beef: Juicy but not greasy patties. Look for beef that is at least eighty five percent lean for the best balance.
  • Worcestershire sauce: Adds that classic savory depth. Go for a high-quality sauce without too much added sugar.
  • Salt and black pepper: Essential for seasoning the meat. Use freshly ground black pepper for the most aroma.
  • Marble rye bread: Has a signature swirl and mild tang. Look for a loaf that is soft but sturdy enough to hold your fillings.
  • Cheddar cheese: Strong flavor and great melting quality. Choose sharp or extra sharp for extra bite.
  • Swiss cheese: Creamy texture balances the cheddar well. Go for aged Swiss if you want more nuttiness.
  • Vidalia onions: These become extra sweet and golden as they cook. Pick firm onions that feel heavy for their size.
  • Butter: Unsalted gives control over the salt level. Look for rich quality butter for the best flavor.
  • Secret Sauce: Mayonnaise for creaminess, Dijon mustard for tang, barbecue sauce for smoky sweetness, and hot sauce for a little kick. Use real mayonnaise and Dijon for the best taste.

Step-by-Step Instructions

Make the Secret Sauce:
Mix mayonnaise, Dijon mustard, barbecue sauce, and hot sauce in a small bowl. Stir until smooth and creamy. Let it chill while you prepare the rest of the ingredients so the flavors meld together.
Season and Shape the Patties:
Combine ground beef, Worcestershire sauce, salt, and pepper in a large bowl. Mix with your hands until just combined; be careful not to overwork. Shape the mixture into six oval patties — a shape that fits better on bread than rounds.
Caramelize the Onions:
Slice onions thinly and melt butter in a skillet over medium-low heat. Add onions and cook slowly for about twenty minutes, stirring every few minutes until they turn deep golden and soft. This step develops the sweet flavor essential for a classic patty melt.
Cook the Patties:
Heat a separate skillet on medium-high, and cook each patty for about two minutes per side. You want a nice crust on both sides but do not cook them all the way through because they will finish in the sandwich.
Assemble the Sandwiches:
Butter the outer sides of each bread slice. On the unbuttered side, spread a spoonful of secret sauce. Layer with caramelized onions, a slice of cheese, a cooked beef patty, another slice of cheese, more onions, and a bit more sauce. Top with another slice of bread, butter side out.
Toast the Patty Melts:
Wipe out the skillet and heat over medium. Place assembled sandwiches in the pan and cook three to four minutes per side, pressing down gently, until deeply golden and the cheese inside has melted. Work in batches if needed so you do not overcrowd the pan.
Serve Hot:
Slice each patty melt in half and serve immediately while the cheese is oozy and the bread is crisp. Enjoy with extra secret sauce for dipping if you like.
A close up of a grilled cheese sandwich. Pin it
A close up of a grilled cheese sandwich. | recipebyme.com

One of my favorite things about this recipe is the way the onions fill the kitchen with their aroma. It always reminds me of family game nights when we would build our own patty melts while chatting and laughing around the kitchen counter.

Storage Tips

Store leftover patty melts wrapped tightly in foil or an airtight container in the refrigerator for up to two days. To reheat, place in a skillet over low heat and cover to help restore crispness and melt the cheese again. Avoid microwaving if you want to keep the bread from getting soggy. You can also freeze cooked patties individually for easy assembly later.

Ingredient Substitutions

Feel free to use your favorite combination of cheeses; Havarti or provolone are delicious swaps. Sourdough or whole wheat bread can substitute for marble rye if that is what you have. If you do not eat beef, turkey or plant-based patties work great, and pick your own sauce variation to suit your taste.

Serving Suggestions

Serve your patty melt with crispy oven fries, a simple pickle, or a light salad for a refreshing contrast. A cup of tomato soup is also a classic choice for dipping. For parties, slice each sandwich in half for easy sharing and pass around extra secret sauce on the side.

Cultural and Historical Context

The patty melt has diner roots in classic American comfort food culture. It is thought to have started appearing in the mid-twentieth century as a cross between a grilled cheese and a hamburger. This version is a tribute to that timeless style, bringing the flavors of juicy beef, caramelized onions, and melty cheese all together in every bite.

A close up of a cheeseburger sandwich. Pin it
A close up of a cheeseburger sandwich. | recipebyme.com

Once you make these patty melts with secret sauce, you will see why they are so hard to resist. Even picky eaters turn into fans with one gooey, crunchy bite.

Frequently Asked Questions

→ What type of bread works best for a patty melt?

Marble rye is preferred for its sturdy texture and flavor, but you can also use sourdough or white bread.

→ How do you achieve properly caramelized onions?

Cook sliced Vidalia onions low and slow in butter until soft and golden brown, stirring often for even color.

→ What cheeses complement a patty melt?

Combining Swiss and cheddar cheese yields a creamy, slightly sharp flavor that pairs perfectly with the beef.

→ Can you make the secret sauce in advance?

Yes, prepare the sauce using mayonnaise, Dijon, barbecue, and hot sauce, then refrigerate in an airtight container.

→ What is the best way to cook the patties?

Shape the seasoned beef into ovals and sear in a hot skillet for juicy, well-browned patties.

Patty Melt with Secret Sauce

Sliced onions, melty cheese, flavorful ground beef, and a creamy sauce stacked on toasted marble rye.

Prep Time
20 Minutes
Cook Time
30 Minutes
Total Time
50 Minutes
By: Sana

Category: Main Dishes

Difficulty: Intermediate

Cuisine: American

Yield: 6 Servings (6 sandwiches)

Dietary: ~

Ingredients

→ Beef Patties

01 680 grams lean ground beef
02 2 teaspoons Worcestershire sauce
03 1 teaspoon salt
04 0.5 teaspoon black pepper

→ Sandwich Assembly

05 12 slices marble rye bread
06 3 slices cheddar cheese
07 3 slices Swiss cheese
08 8 tablespoons unsalted butter
09 3 Vidalia onions, thinly sliced
10 0.5 cup secret sauce

→ Secret Sauce

11 60 milliliters mayonnaise
12 60 milliliters Dijon mustard
13 1 tablespoon barbecue sauce
14 0.5 teaspoon hot sauce

Instructions

Step 01

In a small bowl, mix together the mayonnaise, Dijon mustard, barbecue sauce, and hot sauce until smooth.

Step 02

In a large mixing bowl, combine the ground beef, Worcestershire sauce, salt, and black pepper. Mix gently just until incorporated.

Step 03

Divide the beef mixture evenly and form into 6 oval-shaped patties of similar thickness.

Step 04

Melt the butter in a skillet over medium heat. Add the sliced onions and cook, stirring occasionally, until the onions are soft and golden brown.

Step 05

Heat a separate skillet over medium-high heat. Cook the beef patties for 2 minutes per side, until browned but still juicy. Remove patties and wipe the skillet clean.

Step 06

Spread a thin layer of butter on the outer sides of each slice of bread.

Step 07

Place buttered bread slices, buttered side down, on the skillet. Top with 1 tablespoon of secret sauce, 3 tablespoons of caramelized onions, a slice of cheese, a beef patty, a second slice of cheese, more onions and secret sauce, then top with another bread slice, buttered side up.

Step 08

Cook sandwiches on both sides over medium heat until the bread is golden brown and the cheese is melted. Repeat with remaining sandwiches.

Notes

  1. Allow the onions to fully caramelize for deep flavor and sweetness.

Tools You'll Need

  • Mixing bowls
  • Skillet or griddle
  • Spatula
  • Knife

Allergy Information

Please check ingredients for potential allergens and consult a health professional if in doubt.
  • Contains gluten, dairy, eggs, and mustard.

Nutrition Facts (Per Serving)

It is important to consider this information as approximate and not to use it as definitive health advice.
  • Calories: 690
  • Total Fat: 38 g
  • Total Carbohydrate: 42 g
  • Protein: 39 g